In the first half of the year, the wire rod factory focused on the inventory management of key work, faced difficulties and challenges, vigorously promoted the action of doubling quality and efficiency, and successfully realized the "double more than half" of time tasks.
"Preventive" production and Operation to create New achievements
The wire rod factory establishes the inverted system of production and management plan, which is led by the two key contracts of 3C electronic round wire and international aviation bar, and decomposes the annual production and operation targets and tasks into quarterly and monthly, so as to ensure that the production plan is accurately controlled. Formulate the "production management promotion list", complete the commissioning and put into use of the 800 kilowatt box resistance furnace in the hot continuous rolling line, effectively solve the capacity bottleneck of the rolling bar billet heating process, and increase the daily production capacity by 30%; optimize the operation mode of the main processes such as machine addition, drawing and annealing, maximize the advantages of batch production and ensure the balanced flow of materials. From January to June, the contract completion rate of the wire rod factory was 98%, and the contract delivery rate on time was 97%.
New achievements in "ecological" scientific and technological innovation
The wire rod factory adheres to the strategy of scientific and technological innovation, aims at the frontier market and high-end products, accelerates the research and development of new processes and new products, actively cultivates high value-added rod wire products, and develops the warm drawing process of alloy wire roll die. by reducing drawing dies and increasing drawing speed, the dimensional accuracy and surface quality of wire are improved, and the production efficiency is increased by more than 10 times. Pay close attention to technical quality management, put forward the quality work concept of "ideological attention, detail attention, and full participation", establish a process quality improvement list, clarify the direction of technical quality work, and carry out special training to improve new employees' quality consciousness. constantly strengthen quality awareness. In the first half of the year, there were no batch quality problems and product quality objections in the wire rod factory, and the external loss decreased by 53.8% compared with the same period last year.
"upgraded" equipment support helps new development
The wire rod factory actively promotes the moving of the equipment management gate forward, supervises and implements the equipment maintenance, the implementation of the standardized operation system, and continues to carry out preventive maintenance and regular inspection of key major equipment. The main indicators of equipment management in the first half of the year all meet the assessment requirements of the group, providing a strong equipment guarantee for the smooth completion of various production tasks. Equipment improvements such as the fusion of large and small deformation holes in roughing mill, the optimization of pinch roll in front of coiler and the optimization of water cooling device of G1 roll in roughing mill have been carried out independently, which has greatly improved the production efficiency and rolling continuity, and increased the service life of main tools and dies such as roll and pinch roll. Technical renovation projects such as high-quality continuous heating system for bar billet, wire rod rolling sizing machine, coil dual station and water quenching device provide equipment and technical support for the high-quality development of bar and wire industry.
The "integrated" party building leads the display of new achievements.
The party branch of the wire rod factory persisted in centering around the center and serving the overall situation, conscientiously carried out the activities of "four competitions and four grasps", comprehensively mobilized and organized the broad masses of workers to complete their work tasks with high standards and high efficiency, and worked hard to achieve a good start to the new stage of development. Vigorously promote the construction of the "four teams", launch the "Liu Yunlao Model Craftsman Innovation Studio", actively carry out mentoring and apprenticeship activities, effectively improve the skills of new workers, key positions and main operators; organize and carry out special training on safety and quality of young workers, psychological care group support, outdoor team building, keynote speech competitions, red cinema and other activities to gather strong youth strength for the development of wires.
The wire rod factory said that it will start with 11 management lists and 66 key special work, strengthen confidence, encourage energy, innovate and develop, strive to complete the production and operation tasks of 2024, and contribute wire rod strength to a good start to the new development phase of the group.