Everyone talks about benefits| Electronic instrument workshop: Deeply explore the "potential" for cost reduction and develop a "recipe" for efficiency improvement

How to truly reduce the "foundation" and increase the "efficiency"? Pay attention to details, reduce costs, and promote operations... As the guarantee unit of the company's production services, the electronic instrument workshop, on the basis of ensuring the smooth and reliable operation of electrical and instrumentation equipment, constantly taps into potential and carefully "cuts" costs to "save" a penny is not too little, and a penny is more ", and establishes a sense of diligence and thrift to" live a life "from top to bottom. The workshop continues to strengthen cost-reduction and efficiency improvement activities such as repairing old and waste, self-operation of projects, and optimizing control procedures. Through maintenance, transformation, repair and other means, it solves practical production problems, and starts with details to help reduce costs and increase efficiency.

Recently, the workshop learned that the vibration transmitter of the mill casing in the ash grinding process of the lime workshop was damaged. The Equipment Department contacted the manufacturer and found that after years of upgrading, the manufacturer no longer produces the same type of spare parts, making maintenance impossible. In order not to affect production due to excessive vibration causing the mill to jump, the workshop immediately established a research team, and everyone worked together to propose replacing it with an old vibration transmitter that was removed from the compressor. However, the threads, length, and power distribution methods of the compressor vibration transmitter do not match, and it also faces the problem that the equipment cannot perform welding operations during operation. Difficulties cannot defeat anyone who cares. After research, the workshop decided to re-engineer the connection part of the compressor vibration sensor to connect it with the threads of the mill body. At the same time, the DCS cabinet wiring has been improved to allow accurate transmission of signals. Fourth-level experts, technicians, and instrument maintenance workers perform their duties... Everyone used their wisdom and wisdom to process and transform spare parts and recycle them. From scratch, they solved the problem of difficulty in finding spare parts. They also saved more than 10,000 yuan in procurement costs by benefiting the old, truly realizing the concept of "all expenses can be reduced."

Cost reduction requires a combination of "point, line and surface". In addition to adhering to the concept of "all costs can be reduced" at the maintenance site, the workshop also insists on self-operation of project installation, and has successively completed two projects: the merger of light and heavy ash main control rooms and the integration of centralized control resources in the lime workshop. Monitoring installation and debugging, as well as DCS communication network debugging and optical fiber fusion work. At the same time, according to seasonal changes, the carbonization pre-control procedures are adjusted in a timely manner, and the seawater and fresh water distribution model of each tower is adjusted to meet the demand for soda production in autumn. Through measures such as system optimization and improvement of monitoring systems, technology can be effectively used to serve production and improve production efficiency. As an auxiliary production workshop, the electronic instrument workshop uses careful calculations and excellence to make the best efforts to achieve the goal of the third quarter.