The third quarter is the right time to do big things| Sanyou soda ash explores internal potential, reduces costs, strengthens management and improves benefits

"Since entering August, the workshop has used old steel from the waste yard to build a 7#furnace monomer overhaul heating pipe storage platform, saving 50,000 yuan in costs, and repaired old diaphragm valves, speed reducers, steam seal rotary valves and other equipment, creating more than 100,000 yuan..." At the weekly meeting of the light ash workshop, one after another to repair the old measures have formed real and silver efficiency data, which is exciting.

Entering the third quarter, the company took the "Five-level three-dimensional double benchmarking, striving to achieve excellence and improve quality and efficiency" activity as the starting point, integrating cost reduction and efficiency improvement into various tasks such as repair and recycling of old and waste, material support, maintenance and self-operation, and rationalization suggestions. All units responded actively and tried every means to make a fuss about cost savings and gain benefits. The emission reduction workshop independently explored inspection and maintenance methods for hydraulic differential of horizontal screw centrifuges, successfully breaking through the maintenance technical problems of the equipment, saving oil stations, oil pumps, solenoids and other spare parts costs, as well as hydraulic oil, cooling water, etc., more than 400,000 yuan. The manufacturing and maintenance workshop gave full play to its maintenance technical expertise and independently undertook outsourcing maintenance projects. From January to August, it saved maintenance costs by 800,000 yuan.

"Judging from the consumption data in July, the low-grade heat energy recovery and utilization project of waste and light liquor can save 1.5 kilograms of steam per ton of alkali, and the heat energy recovery effect is quite good." At the indicator analysis meeting, Chief Dispatch Cao Zhilei reported the good news to everyone. It is understood that after a period of operation, the project has achieved the goal of cascade utilization of heat energy and can save 4000 tons of steam every year.

From the development of distillation chemical heat projects, waste heat recovery system renovation projects, to a series of technological innovations such as three-effect concentrated seawater evaporation and steam condensate multi-stage flash recovery system transformation, the company reduces the intensity of production operations and improves the smoothness of device operation. Save steam consumption. In the second half of the year, the company will also make another fuss about the reuse of water resources to further save production water.

At the same time, in order to comprehensively enhance the brand's market competitiveness, the company strives to continue to reduce consumption and stabilize production in the main battlefield of soda production, and continues to tackle key problems in the tough battle to improve the quality of by-products, so that calcium chloride can improve the quality and consumption and achieve results. The calcium making workshop gives full play to the advantages of the calcium liquid quality improvement project and does everything possible to increase the concentration of the raw material liquid. Through unremitting efforts, the steam consumption of calcium tablets per ton is lower than the monthly plan of 0.78 tons, providing experience for subsequent product quality improvement.